Refits, Repairs and Servicing

Operating out of our established workshop, we can can offer everything from the replacement of wire, rod, or synthetic rigging, to repairing up-mast electrics and instruments.

We can also assist you with painting and refinishing as well as welding and manufacturing services.

Professional rigging installation and maintenance
Mast removal, installation, and transport assistance
Furler and winch servicing
Rig Tuning

Refits and Repairs

Removal, Install and Transport

We can work with you, or organise the entire job of removing your mast for any rig or hull work. Preparations such as disconnecting electrics and hydraulics, removal of sails and undoing rigging can be done by us in most cases, or for complicated systems, we have specialists on call.

Lifting can be accomplished using Gulf Harbour’s boatstacker fork hoist for boats up to forty feet, the travelift mounted 2-ton capacity Hiab crane can be used for larger vessels, or we can arrange a crane of any size for the largest masts.

We can also package your mast for transport or install masts for new boats being commissioned, as well as those that have traveled to New Zealand by ship or have been refurbished elsewhere and require installation. No matter your situation, we’re here to assist every step of the way!

Standing Rigging

We can replace all types of standing rigging, as well as supply and fit any necessary end terminals or mast fittings.

We service both wire and rod rigging and can supply both swaged and swageless fittings, allowing you to choose the option that best suits your boat.

In addition to traditional rigging, we can also supply and install synthetic Dyneema rigging, known for its strength and lightweight properties. Whether you’re looking to upgrade or completely replace your rigging, our team is here to ensure your setup is safe and reliable.

Electrics, Instruments and Antennas

Got something funky going on at the top of your mast? We can help with that.

Reliable navigation lights and wind instruments make night time sailing safe, and effective communication through VHF or SSB radio is also essential.

We can supply and install new equipment and even cables with the mast in place, offering a range of options to suit your needs.

Spars and other Componentry

We specialize in a wide range of repairs for your mast and spars, ensuring they remain structurally sound and ready for your next adventure.

We can repair cracks, dents, and other structural damage, as well as address any alignment or bends. We can replace damaged spreaders and other fittings including track systems and cars, sheaves and blocks as well as winches.

No matter the issue, our experienced team is ready to provide solutions that meet your needs and expectations.

Painting and Refinishing

We can offer refinishing services that can restore your mast and spars to their original condition or give them a fresh new look. Complete repainting is available, or we can suggest how a basic stripping and polish can provide a cost effective alternative for owners looking to minimize maintenance time and cost.

We work closely with other providers in the Gulf Harbour Marine Service Centre to accommodate any masts or other gear that needs painting or refinishing. Additionally, there is a mast tent at the marina for those wishing to handle their own painting or refinishing.

We can assist you in removing the mast in preparation for further work, and can then reinstall as needed.

Machining, Manufacturing and Welding

Our fully equipped workshop features a lathe and mill, enabling us to tackle a wide range of unique or complex repairs.. Whether it’s fabricating custom components or modifying existing parts, we have the tools and expertise to meet your specific needs.

We also collaborate closely with several welders who specialize in repairing structural issues. This includes fixing cracks, bends, and other damage to ensure we can provide comprehensive solutions for all your repair and refit needs.

Servicing

Furling Gear

Headsail and mainsail furlers have made sailing a lot easier for today’s sailor. However, when they stop working properly, safety can be jeopardized by the inability to get rid of sail when conditions deteriorate. Many furlers have simple geometry problems that can be rectified to make for safer operation, and Gulf Harbour Rigging has the experience with most major brands to be able to identify and provide service as necessary for repairs and routine maintenance.

We can also provide advice on the most suitable furler for replacement or an entirely new system. We sell most major brands and install, and consult with the sailmaker to ensure the system chosen functions correctly. Brands sold include Bamar, Facnor, Furlex, Harken, Reckmann, Reefrite, Profurl and Schaefer Marine. Mainsail boom furlers from Leisurefurl and Reefrite.

Winches

Winches are an essential item of equipment on every yacht, but commonly have their maintenance ignored until they show obvious signs of problems. By this time, there can be irreparable internal damage. It is generally recommended that winches be disassembled, cleaned and lubricated once a season, or in the case of aluminium models, once every three months to prevent corrosion. Gulf Harbour Rigging can take care of all servicing needs, or supply materials and advise to help owners create a plan to keep on top of this messy job themselves. New winches available from Andersen Winches, Lewmar and Harken.

We can

Blocks, Cleats and Sheaves

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Rig Tuning

We specialize

Mast Re-Sealing

We can assist you in removing the mast in preparation for further work, and can then reinstall as needed.

How it works

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Preparation

Several things need to happen before your mast can be removed, you can do as much or as little as you like. This includes:

Disconnecting the electrics,
Disconnect the aerials,
Removing the sails.

Your boat is then simply driven around to the travel lift and the mast is removed. No need to haul out, no need to wait for the tides.

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Repair

Once removed, your mast is walked up to our workshop for repairs to be completed.

We keep stock of most parts so you won’t be kept waiting
We will fix everything we can in-house

If we find something new that needs repair, we will always ensure you are advised of any additional costs.

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Reinstall

A simple reverse process. Drive your boat to the travel lift and we will lift the mast back into place. No need to haul out, no need to wait for the tide.

We will then reconnect everything on the boat, and ensure it is all functioning correctly for you. We can even re-hoist your sails.